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It’s a wide spread misconception that pistons must be round / cylindrical. The opposite is true, This is a new Kolbenschmidt R27 piston 68.50 mm:               From the Internet: Profile: If you roll a piston across a flat surface, you’ll notice it doesn’t roll in a straight line. This characteristic is called profile. Aluminum conducts heat significantly, so pistons are designed with a taper. The top of the piston (near the crown) has a smaller diameter than the bottom (near the skirt). The skirt itself is shaped like a barrel. This taper allows the
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The only difference between the Denfeld en Pagusa saddle is the saddle deck. There are small differences between the saddle deck frames: the shape of the frame and the front threaded bolt. The Pagusa saddle bolt it is a bit longer and has a spacer so that the front of the saddle deck sits +- 1.5 cm higher compared to the Denfeld saddle deck. The grain texture of the Denfeld rubber saddle deck surface is finer than the Pagusa grain texture. There is no quality difference All other parts are the same: subframe, Z-bracket, rubber spring, spring stop piece, mounting
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The Light & Horn Switch with P/N  61 31 8 048 162 does not properly fit on the Clutch Lever Assembly with P/N 32 72 2 072 112 The cause of this problem is clarified in the photos below. The ends of the switch housing extend too far into the clutch lever assembly. As soon as both parts are mounted together on the handlebar, the switch housing is pushed outwards, so that the switch housing can no longer be hooked behind the cam.   Here a comparison between an original Bosch and after-market switch housing on a /2 clutch assembly  

Based on a sample of 74 gear sets, this graph shows the frequency of the different gear sets and the spread around the target dimension of +0.

A “strenght & weakness” overview of the different seal materials available in the market.

The oil slinger screws are not available from BMW anymore. Most suppliers now offer a general purpose DIN 963 M6 x 10 screw. However, the head of this screw is higher than that of the original screw: the head of the screw protrudes above the oil slinger surface. This may be undesirable in some cases. We now supply oil slinger screws with the same dimensions as the original screw.

These photos show the difference between the Noris keys and the replica keys. This can help to identify the cause of malfunctioning ignition switch.      

For unknown reasons, the supplier of the after-market throttle assemblies for the R51/3 – R68 models (pn 32722072350), has decided the modify the design of the sliding block. The old sliding block used to have recesses to hold the cable ends, the new version does not. While in the new version the cables cannot “escape” either, the cable ends can rub against the inside of the throttle body causing unwanted wear. We therefore remove the new sliding block from the throttle assembly and add the correctly designed older sliding block. This however increases the price of the throttle assembly.  
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  4 versions of the saddle Y-frames are available: P/N 52 51 7 002 164:   R51/2 – R68      with 8 mm holes for saddle bearing bolt 52 51 7 002 125.7 P/N 52 51 7 002 165:   R51/3 – R68      with 10 mm holes for silent block 52 51 7 002 141 P/N 52 51 7 002 115:   R25/2                 with 8 mm holes for saddle bearing bolt 52 51 7 002 125.7 P/N 52 51 7 002 116:   R25/3 – R27      with 10 mm holes for silent block 52
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The width of rims can be measured in 2 different ways: the inside or the outside. This means that one and the same rim can be indicated both in (for example) 2.15 “and 3.08″ WM2: inside 1.85″ (47 mm) outside 2.72″ (69 mm) WM3: inside 2.15″ (55 mm) outside 3.08” (78.2 mm)      

We now offer a top quality wheel hub repair part (PN 36312030026.7) for the R51/3 to R68 half hub wheels – splines have a perfect slide fit with the original BMW driving dog (PN 33120026232) – the HRC value of the repair part is between 30 to 34, measured at the splines. An original wheel hub measured 29 HRC – the repair part has the appropriate alternating recesses for the spokes, both on the front and back side of the flange:    the recess for the spoke head is deeper and has a concave shape, whereas the recess for the spoke bend
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BING jets are stamped with numbers, such as 35, 40 (idle jets) and 110, 115, 120 etc (main jets). One would expect that these numbers refer to the diameter of the jet bore, however this is not the case. This is confimed by the company BING in Germany. A few examples of main jets measured with a wire / jet gauge: BING 44-051 main jet 130 = gauge 120 (= 1.2 mm) main jet 125 = gauge 110 (= 1.1 mm) main jet 120 = gauge 105 (= 1.05 mm) main jet 110 = gauge 95 (=0.95 mm)            
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